Sasol North America Inc. Mega Expansion
Project Stats
MONTH
PROJECT
DURATION
TOTAL
MANHOURS
TOTAL MANHOURS
Sasol North America Inc. Mega Expansion Project
Cajun Industries scope of services included site clearing and grubbing, piling, underground piping, and concrete installation for a multi-unit plant expansion. Cajun successfully navigated the multidiscipline scope in multiple phases throughout the 5-year project completing each unit of the plant within the milestone schedule. Working with the owner to coordinate and schedule the phases of work allowed the owner to procure equipment and components of the plant in a timely manner.
Work Performed
Civil
• 1,150 acres – Clearing and grubbing
• 2.6 million CY – Soil excavated
• 2.3 million CY – Fill placement
• 389,000 TNS – 610 limestone placed
• 1,595,000 SY – Geotextile fabric placed
Concrete Foundations
• 273,000 CY – Structural concrete
and paving formed and placed
(incl. 32 sumps and 6 elevated structures)
• 54,508 CY – Seal slabs
• 191,462 CY – of Flow-Fill backfill
• 673 LF – Pre-cast electrical duct banks installed
Deep Foundations
• 1,494,000 SF – Permanent & temporary sheet
piling installed
• 13,400 EA – Pre-cast concrete piles installed
• 7,700 EA- Drilled piles (ACIP & DDP) installed
Underground Pipe
• 95,907 LF – Carbon steel pipe –
up to 108″ in diameter
• 99,403 LF – HOPE piping installed
• 2,720 LF – Ductile iron piping installed
• 52,590 LF – Reinforced Concrete pipe (RCP) &
Reinforced Concrete boxes (RCB) installed
• 882 – Precast Catch Basins & Man-holes installed